Development and manufacture of essentially new technology and equipment of new generation of modular type for surface treatment of metal-rolling of metal and alloys.
Essence of innovation: replacement of traditional cleaning methods of outdated equipment for innovative JCV cleaning methods using JCV chambers of modular type allowing to exclude the energy consuming processes, to increase the efficiency and performance of cleaning processes, to decrease the resources consumption and cost price of the products, to increase the cleaning quality of the surface.
Uniqueness of JCV technology consists of special structure of JCV chamber creating the cavitational effect that in combination with the jet vortical flow of liquid allows to clean the surface of pipes from process lubricants in environmentally safe water solutions with low concentration of washing agents (less than 1%).
Advantage of the project: This is a breakthrough technology because 1) it possesses the universality regardless the nature of metal and grease, it gives the possibility to use the cleaning units in flow production. 2) it is highly efficient and provides the significant energy saving on the operations of surface preparation, i.e. 38-40 times more efficient providing at the same time the high cleaning quality. 3) process is environmentally friendly and environmentally safe, and it provides the improvement of working conditions.
Product of the project: JCV technology and modular cleaning units for removal of process lubricants from the external and internal surface of pipes made of different metals and alloys.
JCV method testing
In 2014÷2015 specialists of JSC STC "Trubmetprom" together with the specialists of metallurgical and machine building industry conducted tests of JCV method of removal of process lubricant from the surface of roll metal products. Tests were conducted on the pilot JCV module on the experimental site of JSC STC "Trubmetprom".
Pipes made of stainless steel, titanium, zirconium alloys and carbon steels of the Customer were processed in JCV module.
Tests with representatives: JSC TMK "INOX", JSC "PNTZ", JSC "Sinarsky Pipe Plant", JSC
"Elemash–Spetstrubprokat", JSC "Chepetsky Mechanical Plant" and JSC "Uraltrubmash"
Also the specialists from the following companies participated in the conduction of the tests: JSC "Uralgipromez", JSC "MMK- METIZ", JSC "Sodruzhestvo", JSC "Uralauto", SPC "Galvanus",
SUSU, representatives of Non-profit partnership "Centrvtortsvetmet", Ministry of Industry and
Ministry of Economic Development of Chelyabinsk Region.
JCV technology is protected by patents:
№ 2355484 "Method of cleaning of cylindrical long-length product"
№ 2391151 "Method of drying of cylindrical products"